Production
Discover the artistry behind every project.
Discover our meticulous production process, where we craft a wide range of doors, including hinged, sliding, fire, and bi-folding styles. Each door is fully tailored and bespoke, manufactured to meet your exact specifications with precision and care.
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Once the design for a project is approved, it is handed over to the production team to begin its transformation. Over the following weeks, the project comes to life through a meticulous process. Fabrication starts with cutting each steel section using advanced CNC technology, ensuring laser precision and perfectly clean edges on every profile. This level of accuracy allows every intricate detail to be crafted to the millimetre. During the welding phase, the individual components are seamlessly joined, and the project truly begins to take shape, showcasing the skill and craftsmanship of our team.
Welding
The sanding and grinding stage is a crucial part of the fabrication process, focusing on refining the structure and achieving a flawless finish. Our skilled team meticulously sands and grinds each welded joint, smoothing out any imperfections to create seamless connections. This process ensures that the surface is clean, even, and ready for further production stages. By paying attention to every detail during this phase, we enhance both the visual appeal and the structural integrity of the finished product.
Sanding
The post-welding framework inspection is a vital step in the fabrication process, ensuring the integrity and precision of the structure while it remains in its raw finish. During this stage, our team carefully examines every welded joint and connection to verify strength, alignment, and accuracy. This detailed inspection allows us to identify and address any minor imperfections, ensuring the framework meets our exacting standards. By thoroughly assessing the raw framework, we lay the foundation for a polished, high-quality final product that reflects our commitment to excellence.
Raw Finish
The CNC cutting stage is an essential part of the fabrication process, where precision and accuracy take center stage. Using advanced CNC technology, each steel section is meticulously cut to exact measurements, ensuring flawless edges and perfect alignment for every component. This state-of-the-art process allows us to achieve millimeter-level precision, enabling even the most intricate designs to be executed with ease. By starting with impeccably cut materials, we ensure that the foundation of every project is built to the highest standards, setting the stage for a seamless and high-quality final product.
CNC Work
“The production facility at Joshua James is a hub of innovation and precision, equipped with state-of-the-art machinery and tools to ensure the highest quality craftsmanship. Every product is meticulously manufactured by our skilled team, combining traditional techniques with modern technology. Our commitment to excellence and attention to detail ensures that each piece meets the exacting standards our clients expect. With sustainability in mind, we also utilise environmentally conscious practices and materials, reflecting our dedication to quality and responsibility in every aspect of production.”
BRING YOUR VISION TO LIFE WITH JOSHUA JAMES
Speak with our team of professionals today to discuss your project.